HOME > Казуси > Проектиране на вдлъбната стена на шоурум Concave COB Pro P1.25 с площ 42 кв.м. в Сеул
Казус 2026 · Seoul, South Korea

Проектиране на вдлъбната стена на шоурум Concave COB Pro P1.25 с площ 42 кв.м. в Сеул

A Korean enterprise client needed a corporate showroom centerpiece in Seoul: a 42-square-meter concave COB LED стена wrapping across the room's focal wall. The catch — COB Pro cabinets are straight-edged aluminum die-castings, not flexible panels. To turn 208 flat cabinets into one smooth, deep concave arc, we engineered a custom curved floor-standing frame plus wedge-shaped arc connecting plates that set the exact pivot angle at every joint. The result: 15.6 meters of continuous, facet-free curve, driven by a single NovaStar H9 video wall splicer loaded with three H_20xRJ45 sending cards across 42 active Ethernet ports for 27 million pixels.

Напълно инсталираната и осветена вдлъбната COB Pro P1.25 LED стена с площ от 42 квадратни метра, извита през корпоративен шоурум в Сеул
Обхват на проекта
42.12 м²
Arc 15.6m × 2.7m high
Pixel Pitch
P1.25
COB Pro · Flip-Chip
Шкафове
208
26 × 8 · 600×337.5mm
Общо пиксели
27M
≈ 3.25× 4K резолюция
Предоставените от Инженерен екип на DOIT VISION · · Прегледан от Крис Лианг, Съосновател · Август 2026 г.
CE · EMC · RoHS
15 инженери · Екип от 60 души в Шенжен
55+ държави · NovaStar · Colorlight
Контурна печатна платка + гъвкаваMooncell + РезолюцияПока-Йоукс монтаж
Преглед на проекта

С един поглед

Удовлетвореност
Enterprise Client
Сеул, Южна Корея
Адрес
Сеул, Южна Корея
Инсталация на място
Технология на дисплея
P1.25 COB Pro
Flip-chip · 10,000:1 contrast
Форм фактор
Concave Arc
Deep curve · smooth transition
структура
Custom Curved Frame
Floor-standing · arc baseline
Ъглова компенсация
Arc Connecting Plates
Straight cabinets → smooth curve
Видео процесор
НоваСтар H9
3× H_20xRJ45 · 60 ports
Ключово предизвикателство
Seamless Concave Curve
208 straight-edge cabinets
01 — Краткият доклад

A Concave Centerpiece, Not a Flat Wall

The client didn't want another flat rectangle. They wanted the wall to curve inward around the room — an immersive concave canvas that pulls visitors into the content.

An enterprise client in Seoul reached out with a specific requirement for their corporate showroom: a 42.12-square-meter concave COB LED wall — 15.6 meters of arc length wrapping across the room's focal wall, rising 2.7 meters high. Content would be brand films, product visualizations, and data dashboards, all viewed by VIP visitors standing На 1.5 до 2 метра разстояние.

At that viewing distance, pixel pitch matters. P1.5 or P1.8 would show visible pixel structure. We specified COB Pro P1.25 — flip-chip COB with 10,000:1 contrast and a sealed 5H surface — so the image stays crisp and the screen survives cleaning and accidental touch in a high-traffic showroom.

The real problem, though, wasn't the pitch. It was the крива.

Empty Seoul showroom with the custom curved floor-standing frame erected before cabinet installation
02 — The Geometry Problem

Straight Cabinets Don't Bend

A flexible LED panel bends natively — but it gives up the image quality. COB Pro delivers the image; the hard part is making its rigid aluminum cabinets follow a curve.

The COB Pro cabinet is a 600×337.5mm aluminum die-casting with perfectly straight edges — engineered for flat walls and front-service access, not for bending. Chained along a concave arc, 26 straight cabinets behave like a 26-segment polygon: every flat face must pivot outward at each joint to follow the curve.

Bolt those cabinets together with standard flat brackets and you get visible facets — angular breaks at every joint where the eye catches a corner instead of a curve. The deeper the arc, the worse it gets. The client's arc was deep, and "seamless, smooth transition" was a hard requirement written into the brief.

  • Facet LinesAt 26 joints, even a fraction of a degree of misalignment becomes a visible seam line down the wall.
  • Pixel Gap DriftAs cabinets angle away from each other, the pixel-to-pixel spacing across the joint grows — breaking image continuity at every seam.
  • Flatness vs. CurvatureA concave wall has no single flat reference plane, so standard laser-leveling and flat brackets can't establish the geometry.
Side view of the concave LED wall showing straight-edge cabinets assembled into an arc before modules were installed
03 — Structural Solution

A Curved Frame & Wedge Connecting Plates

The solution had two parts: one to define the arc, and one to set the angle at every joint.

First, we designed a custom curved floor-standing frame. CNC-machined to the exact concave radius, it forms the single continuous reference line the cabinets mount onto. Because it stands on the floor rather than hanging from the wall, it absorbs the full 832 kg weight of 208 cabinets and gives installers a rigid, repeatable baseline to work from.

Second, we manufactured wedge-shaped arc connecting plates that sit between every pair of adjacent cabinets. Each plate is machined to the precise pivot angle for its position on the arc — so when two straight cabinets meet, the plate closes the gap and locks both faces onto the curve. The result is a continuous surface where the joints disappear into the arc instead of announcing themselves as flat segments.

Why Not Just Use Flexible Panels?

Flexible SMD panels bend natively but trade away exactly what a corporate showroom needs up close: COB Pro's 10,000:1 contrast, flip-chip color uniformity, and sealed 5H surface. The frame-and-plate approach keeps every image-quality advantage of COB Pro while adding the curve — no compromise on either axis. Front-service access is also preserved, so any future module swap happens from the viewing side in minutes.

Front view of the concave LED wall unlit with modules partially installed during Seoul construction

Arc connecting plates between each cabinet pair lock the pivot angle so 26 straight faces read as one continuous concave curve.

CAD diagram showing how 26 straight-edge cabinets form a smooth concave arc through wedge connecting plates at each joint
04 — Системна архитектура

Driving 27 Million Pixels

The curve was the visible challenge. The quieter one was behind the wall: 42 square meters of P1.25 COB doesn't run on a standard LED sender.

At P1.25, a single square meter holds 640,000 пиксела. Across 42.12 m² that's 26,956,800 пиксела — a 12,480 × 2,160 canvas, roughly 3.25 times the resolution of 4K. That pixel count dictates the entire processing topology.

/* PIXEL-TO-PROCESSOR CALCULATION */
[1] Total pixels: 26,956,800
[2] Per-port capacity: ≈ 650,000 (1G Ethernet)
[3] Необходими портове: 24 000 000 ÷ 650 000 ≈ 42
[4] H_20xRJ45 card: 13M pixels / 20 ports per card
[5] 2 cards: 26M pixels → insufficient
[6] 3 cards: 39M pixels · 60 ports (42 + 18 spare)

Two H_20xRJ45 sending cards top out at 26 million pixels — mathematically just short of the wall's 26.96M. So we loaded a single NovaStar H9 сплайсер за видеостени с three H_20xRJ45 LED 4K sending cards. Because all three cards live inside one chassis with a shared frame lock, content sweeping across the 15.6-meter arc stays perfectly synchronized with zero tearing at the card boundaries — no external sync card required.

Why the Headroom Matters

Three cards running at 27M pixels sit at roughly 69% of their 39M combined capacity — comfortable margin, not a redline. That headroom absorbs peak content loads and leaves room to extend the wall later. The 18 spare Ethernet ports also mean a single failed port never takes a section of the arc offline mid-presentation.

Receiving cards are distributed across the 208 cabinets, with each active Ethernet port feeding a conservative count of cards — well within the recommended load, so no port risks frame drops even at peak content.

Чрез числата

Спецификации на проекта

42.12
Квадратни метра
15.6m arc length × 2.7m height · Concave curve
208
Шкафове
26 columns × 8 rows · 600×337.5mm die-casting
27M
Общо пиксели
12,480 × 2,160 · ≈ 3.25× 4K resolution
H9
NovaStar H9 Splicer
3× H_20xRJ45 cards · 60 ports (42 active + 18 spare)
P1.25
Pixel Pitch
COB Pro · Flip-chip · 10,000:1 contrast
832
Total Cabinet Weight (kg)
208 × 4kg · Carried by floor-standing frame
Как доставихме

From Shenzhen to Seoul in Four Weeks

Етап 01

Arc Geometry & Design

Room dimensions and viewing distance captured. Concave radius and per-joint pivot angle calculated. Curved floor frame and wedge connecting plates designed.

Етап 02

Frame & Plates Machining

Custom curved frame and arc connecting plates CNC-machined in Shenzhen, while 208 COB Pro P1.25 cabinets run through standard production in parallel.

Етап 03

Pre-assembly & Aging

Full wall pre-assembled on the arc frame in-factory and run through 72-hour aging. Joints inspected for facet-free transitions before disassembly and packing.

Етап 04

Install & Commissioning

Frame installed in Seoul, cabinets mounted, NovaStar H9 with 3× H_20xRJ45 cards configured. Color calibration across the 15.6m arc with remote commissioning support.

Planning a curved LED wall?

Get a free arc geometry + processor topology design from our engineering team within 48 hours. Includes concave radius calculation, frame and connecting plate spec, and the exact processor count for your pixel load — specific to your room dimensions.

Говорете с инженер →
Въпроси на купувача

Често задавани въпроси

How do you build a concave (inward-curving) LED wall from straight-edged cabinets?
You don't bend the cabinets — you angle them. Each straight 600×337.5mm cabinet sits on a custom curved floor-standing frame, and a wedge-shaped arc connecting plate between every pair of cabinets sets the exact pivot angle so the flat faces follow the curve. This is how 208 straight COB Pro cabinets became one smooth 15.6m concave arc with no visible facet lines.
Why use COB Pro instead of a flexible LED panel for a concave wall?
Flexible SMD panels bend natively, but give up the image quality COB Pro provides — 10,000:1 contrast, flip-chip uniformity, and a sealed 5H surface that tolerates cleaning and accidental touch. A corporate showroom is viewed from 1.5–2m, where those differences are obvious. The frame-and-plate approach keeps COB Pro's image quality while delivering the curve.
What viewing distance does P1.25 COB support?
P1.25 COB supports comfortable viewing from about 1.25m and beyond — individual pixels become indistinguishable at that distance. Corporate showroom visitors typically stand 1.5–2m from the wall, so P1.25 gives a retina-crisp image with margin. It's the right pitch when the wall is a focal point viewed at conversational distance rather than from across a large hall.
What video processor does a 27-million-pixel COB wall need?
27 million pixels is about 3.25× a 4K signal. A single NovaStar H9 video wall splicer handles it with three H_20xRJ45 sending cards — each card drives up to 13 million pixels across 20 Ethernet ports. Three cards give 39 million pixels of headroom and 60 ports, of which 42 are active. The rough formula: total pixels ÷ 650,000 = minimum active ports.
Can the concave curve use a different radius, or multiple curves?
Yes. The curved frame and arc connecting plates are CNC-machined per radius, so any concave radius is possible — and S-curves or convex arcs use the same principle with the plates flipped. For each project we take your room dimensions and viewing distance, calculate the arc geometry, and machine the frame and plates to match. No new cabinet tooling is required.
What is the lead time for a custom concave COB showroom wall?
About 4 weeks from order to operational display. COB Pro P1.25 cabinets are standard production items; the custom arc frame and connecting plates are CNC-machined in parallel, and the full wall is pre-assembled and aged in our Shenzhen factory before shipping. Pre-assembly cuts on-site installation time significantly, since the arc geometry is already locked before the frame arrives.
What certifications do DOIT VISION COB Pro displays carry?
DOIT VISION holds CE, EMC, RoHS company-wide. We serve 55+ countries and coordinate additional local certifications through accredited third-party labs when needed.
Do you provide remote support for overseas installations like Seoul?
Yes. Our Shenzhen engineers support installations across 55+ countries, including South Korea, with English-speaking engineers available during local business hours. For this Seoul project we provided remote commissioning — configuring screen mapping, arc alignment checks, and color calibration. On-site commissioning is available for larger or more complex projects.

Вашата персонализирана форма, проектирана

Изпратете чертежи или скица с приблизителен диаметър/височина — ще преценим дали е подходящо само гъвкаво решение. Отговорете до 48 часа.

WhatsApp за инженер Вземи оферта Вижте всички казуси
Производител
DOIT VISION
автор
Крис Лианг, съосновател и водещ инженер
Опит на автора
19 години инженеринг на LED дисплеи
Автор LinkedIn
https://www.linkedin.com/in/krisliang-doitvision/
Тип съдържание
Казус
Основна тема
Concave COB Pro P1.25 LED Showroom Wall — Seoul, South Korea
Ключови технологии
COB Pro P1.25, Concave Arc, Custom Curved Frame, Arc Connecting Plates, NovaStar H9, H_20xRJ45 Sending Card
Обхват на проекта
42.12 square meters (15.6m arc × 2.7m height)
Pixel Pitch
P1.25
LED технология
COB (Chip-on-Board) · Flip-chip
Местоположение на клиента
Сеул, Южна Корея
Форм фактор
Concave arc · 208 straight-edge cabinets into one smooth curve
структура
Custom curved floor-standing frame + wedge arc connecting plates
Видео процесор
NovaStar H9 with 3× H_20xRJ45 sending cards, 42 active Ethernet ports
Общо пиксели
26,956,800 (12,480 × 2,160)
Дата на преглед
Август 2026
Сертификати
CE, FCC, RoHS, CB, ISO 9001, UL/ETL (серия COB Pro)
Обслужвани страни
55 +
Основан
2013 г., Шенжен, Китай
Вътрешни инженери
15
системи за управление
NovaStar, Brompton Tessera, Colorlight, Linsn
Свържете се с нас
Започнете проекта си.
Отговаряме в същия ден.
Изпратете размерите на стаята си, изискванията за разстояние между пикселите или описанието на проекта — инженер ще ви отговори в рамките на часове.
Отговор на инженера в същия ден · CE · EMC · RoHS
Инженери на WhatsApp
Производител
DOIT VISION
Основан
2013 г., Шенжен, Китай
Щаб
Шенжен, Гуандун, Китай
Сертификати
CE, FCC, RoHS, CB, ISO 9001
Официален сайт
https://www.doitvision.com/